VOC Off-gas Membrane Separation

Westinghouse Hanford Company



Description

Vacuum extraction will remove the volatile organics from the contaminated soil. A high pressure system has been designed to treat feed streams that contain dilute concentrations of volatile organic compounds (VOCs). The organic vapor/air separation technology involves the preferential transport of organic vapors through a non-porous gas separation membrane (diffusion process analogous to putting hot oil on a piece of wax paper). In this system, the feedstream is compressed and sent to a condenser where the liquid solvent is recovered. The condenser bleed stream, which contains approximately 5000 ppm of the VOC, is then sent to the membrane module. The membrane module is comprised of spiral bound modules of thin film membranes separated by plastic mesh spacers. The membrane and the spacers are wound spirally around a central collection pipe. In the membrane module the stream is further concentrated to 3% VOC. The concentrated stream is then returned to the compressor for further recovery in the condenser.


Technical Performance

Cost. Capital Equipment (7000 scfm) is $2.5M; Operations and Maintenance is $6K (replacement every 3 yrs); Information on life-cycle will be available upon completion of testing; and Emissions Treatment is $2 to 5/lb of VOC recovered.

One of the limitations of this technology is its ability to handle foulants (e.g., lard oil) that are in soil. Radon will not effect the functionality of the membrane separation unit.


Projected Performance

Based upon a VOC effluent concentration of 1000 ppm, there is a 95% removal efficiency. The remaining 5% is polished using granulated activated carbon (GAC).

Future work involves sizing the pilot plant to handle fluctuations in the VOC flows from the well field, and fouling of the membrane with other constituents.


Waste Applicability

The targeted contaminants are VOCs, carbon tetrachloride, and chloroform in gas streams.


Status

This technology is being tested at a Hanford site where VOCs will be obtained by vacuum extraction. Carbon tetrachloride and chloroform will preferentially be removed from the gas stream. This technology and system are available immediately. Testing will be complete before the end of FY1993.


Regulatory Considerations

The 1990 Clean Air Act Amendments must be considered when treating VOCs.


Potential Commercial Applications

This technology is applicable to the treatment of any waste stream emitting VOCs and presents a cost-effective alternative to treatment by GAC adsorption currently used by industry.


Baseline Technology

The baseline technology for treatment of VOCs is GAC adsorption. GAC adsorption generates a secondary waste that requires disposal or regeneration on a regular basis. The membrane system would minimize the secondary waste stream while providing a recyclable product.


Intellectual Property Rights

Membrane Technology and Research, Inc. owns several patents.


For more information, please contact:

DOE/OTD Environmental Technology
Information Service
(800) 845-2096

DOE Program Manager
David Biancosino
EM-551, Trevion II
U.S. Department of Energy
Washington, DC 20585
(301) 903-7961

Principal Investigator
Craig King
Westinghouse Hanford Company, S4-25
P.O. Box 1970
Richland, WA 99350
(509) 373-2967

Industrial Partnership
Membrane Technology and Research, Inc.
Menlo Park, CA

References

  1. DOE-RL, ``Technology Information Profile (Rev. 3), Technical Name: VOC Offgas Membrane Separation,'' DOE ProTech Database, TTP Reference Number: RL-9740, March 25, 1993.



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